Complex / Irregular Parts
Robot arm joints, medical parts, complex cavities
- Material Titanium TC4, SS 316L, Al 7075, Inconel, PEEK
- Process 5-axis CNC, turn-mill, WEDM, EDM, precision grinding
- Tolerance ±0.005mm
- Lead Time 25-40 days
Product Details
We specialize in turn-mill single-setup L fittings, multi-port distributors, and thin-wall support parts — 3-axis perpendicularity ≤0.02mm and PCD ±0.03mm — with electrolytic polishing, passivation, and anodizing for medical, semiconductor, and optical use.
Applications
- Industrial robot joint parts
- Medical surgical instrument parts
- Aerospace structural components
- Semiconductor equipment parts
- Optical instrument structures
Typical Size Range
- Min
- 5×5×5mm
- Max
- 500×400×300mm
- Other
- Weight ≤50kg
Common Materials
| Material Grade | International Standard | Typical Application |
|---|---|---|
| Titanium TC4 | Ti-6Al-4V (Grade 5) | Aerospace, medical implants |
| SS 316L | AISI 316L | Medical, food grade |
| Aluminum 7075-T6 | AA 7075-T6 | Aerospace structures |
| PEEK | Victrex 450G | Medical, semiconductor insulation |
Process Capabilities
- 5-axis CNC simultaneous (complex surfaces one setup)
- Turn-mill (L three-way, rotating + milling)
- Multi-face / multi-hole (PCD ±0.03mm)
- WEDM (thin-wall, special holes, ±0.005mm)
- EDM (deep slots, blind holes, hard materials)
- Electrolytic polish / passivation / anodizing (from Ra0.4)
Complex / Irregular Parts Part Gallery
Finished parts and typical process features (4 photos)
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04 Frequently Asked Questions
What complexity can 5-axis support?
5-axis simultaneous mills angled holes, sculpted surfaces and spatial bosses at any angle — single setup, no re-positioning error.
How are micro deep cavities machined?
Deep cavities with >1:10 L/D use WEDM or EDM, in titanium, stainless or carbide. Minimum hole Φ0.3mm.
Do you offer post-processing (passivation, polish)?
Yes — passivation, electrolytic polish, mirror polish (<Ra0.4), sandblast, anodize and PVD coating are all available.
What inspection reports do you provide?
CMM dimensional reports, surface roughness reports, material spectral analysis, hardness tests and full critical-dimension reports are all available.
Detailed Content
Complex / Irregular Parts
Complex and irregular parts are components with non-standard geometry, multi-face machining and tight tolerances, typically requiring 5-axis simultaneous machining or special process combinations.
Core Process Capabilities
- Turn-mill single-setup: L-shape three-way fittings and multi-port distributors are turn-milled in one setup, achieving 3-axis perpendicularity ≤0.02mm and avoiding cumulative errors from multiple clampings — ideal for fluid fittings and gas/liquid distribution blocks.
- Multi-hole precise positioning: Multi-hole groups on end faces are positioned with CNC indexing to PCD ±0.03mm and hole diameter ±0.01mm, completing 5-12 holes in one setup — ideal for valve seats, distributors and spray heads.
- Thin-wall precision machining: Slim rods, cross spokes and thin-wall sleeves are produced with low-stress fixturing and WEDM, achieving minimum wall thickness 0.3mm with controlled distortion ≤0.02mm.
- Integrated surface treatment: Supports electrolytic polishing (Ra0.4), passivation, anodizing, PVD coating and more to meet medical cleanliness (Ra≤0.8), food-grade corrosion and semiconductor vacuum requirements.
- Hard material machining: Difficult materials such as TC4 titanium, 316L stainless, PEEK and Inconel are all machinable; WEDM and EDM can handle parts harder than HRC60.